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Making OFNP cables but the smoke density keeps failing? EP-Y flame retardant and smoke suppressant|Helping you pass UL 910 (NFPA 262)

Above the suspended ceilings of office buildings and beneath the raised floors of data centers, thousands of optical fibers run quietly out of sight. But once a fire breaks out, it is seldom the flame itself that proves fatal — it is the dense smoke and toxic gases released by burning cables.

 

Optical fiber deployed in air-handling (plenum) spaces must meet OFNP (Optical Fiber Nonconductive, Plenum) requirements: flame self-extinguishment (flame spread ≤ 5 ft), extremely low smoke generation (peak optical density ≤ 0.5, average ≤ 0.15), low toxicity, and complete non-conductivity — four mandatory criteria, none of which can be compromised. In the past, customers often had to choose among low-smoke performance, high material properties, favorable formulation cost, and full compliance — it was difficult to achieve all four requirements simultaneously. Complord’s EP-Y series smoke suppressants were developed specifically to resolve this pain point.

 

After one customer incorporated EP-Y013 smoke suppressant into the optical fiber jacket compound, the measured smoke density data were outstanding: a maximum specific optical density of smoke (Ds, max) of only 44 and a cumulative specific optical density over the first 4 minutes (VOF4) of 70 — well below the limits of HL3, the highest hazard level in EN 45545. The formulation fully meets the smoke density requirements of high-risk enclosed environments such as subways, tunnels, and high-speed rail lines.

A customer submitted optical fiber samples compounded with the EP-Y series smoke suppressant for third-party certification testing against UL 910. Flame spread was only 1.0–2.0ft, far below the 5 ft limit, and peak optical density (Peak OD) held steady at 0.12–0.15, well under the 0.50 ceiling. The samples passed third-party UL 910 testing, supporting customers in obtaining the OFNP rating for their finished cables.

 

The core technology of Complord’s EP-Y series lies in its in-situ synthesis process: it markedly improves the smoke suppression efficiency of the molybdenum compounds and, at the same time, enhances the char-forming capability of the material, effectively reducing both smoke generation and flame spread distance in PVC.

 

To date, the EP-Y series has been successfully applied to OFNP optical fiber cables and CMP communication cables, covering applications in data centers, office buildings, hospitals, and beyond. Backed by real-world customer test data and UL test reports, these are field-proven results, not mere laboratory-only data. If you too are struggling with the smoke density of OFNP, OFNR, or CMP cables, please contact us to request samples and a formulation evaluation.

 

 

 

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